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Testimonials
These recommendations were originally made on Linkedin.

“I had the pleasure of working closly with Subodh on several occasions. He was reliable and creative. He has been heavily involved at a number of levels in improving the aluminum industry technology. He is a tireless worker and achiever.”
Richard Love,
Technical Manager, Century Aluminum


“Subodh was director of CAT and SECAT while I was at UK. He was very knowledgeable and entrepreneurial. Knew the aluminum industry very well.”
Chuck Staben,
Acting Vice President for Research, University of Kentucky


“Although I have not worked with Subodh professionally, I have worked with him while I was an officer in the TMS technical society. During this time Subodh was willing to do whatever was needed that would benefit the TMS organization. His efforts within TMS provided benefits to the society in many different areas.”
Euel Cutshall,
R&D Laboratory Manager, Reynolds Metals Company


"I have known Subodh for 15 years. He provided expert assistance on developing a new corrosion resistant aluminum alloy for the US Navy. During this and other projects he proved to be a true professional. Ray Zavada, Past President of Innovative Productivity, Inc."
Ray Zavada,
Management Consulting Professional


“I have been working with Subodh for last 15 years when I was in Chrysler, then as president of my consulting company. He is an innovator (with many patents) and a leader. He has very high technical and management skill. He is also a problem solver. He is also very much concerned for environment and his work on aluminum recycling is a testament of that. He is truly a professional.”
Subi Dinda,
President, Automotive materials & Manufacturing Technologies, LLC


“Subodh Das is indeed one of the big names in the aluminum world, with a long and distinguished career and a strong professional reputation in this important field of aluminium production and use”
Halvor Kvande,
Dr. Techn., Hydro Aluminium


“Subodh Das is an excellent Technical expert and generates results.”
Nick Singleton,
Independent Building Materials Professional


“Subodh has worked with our organization on a number of projects while CEO of Secat. Subodh was also a member of our Board of Directors. His work is excellent, typically displaying a thorough understanding of the problem and providing comprehensive analysis.”
Nicholas Adams,
Director, Statistics & Economics, The Aluminum Association


“Subodh has a keen sense of strategies needed to increase competitiveness in the U.S. industrial sector as well as an outstanding networks within U.S. manufacturing and government.”
Ken Green,
Senior Vice President at BCS, Incorporated


“Besides being an outstanding materials expert Subodh has excellent knowledge in so many fields and enourmous energy to put his skills to client's advantage.”
Rajiv Dhameja,
Technical Director, Century Aluminum, USA;
Technical Manager, Hawesville Operations, CENTURY ALUMINUM


“He is very enthusiastic. He is much bigger than me. Rather I need his recommendation.”
Arup Saha,
Chief Operating officer at Sujana Metal products Pvt. Ltd.


“Subodh Das has wealth of experince, particulalrly in the field of Aluminum, has worked on various assignments in the field of aluminum, sustainability, environment.”
Sachin S,
Director, Novelis Korea


“Subodh is an exceptionally focused and detailed manager who understands well how to link concept with reality. My experiences working with him over the past decade have clearly demonstrated his professionalism and focus on results orientation management.

His expertise provides for a very unique blending of in-depth technical expertise and sound business management capabilities - a combination which I find is very rare in today's business (and academic) world. I can recommend Subodh with absolutely no reservation whatsoever. ”
Jacquie McNutt ,
Executive Director at Center for Paper & Business Studies


“SUBODH is dynamic, personable and an" outside the box" thinker seeking to develop long term and productive partnerships. My relationship with him spanned both our profesional transistionings. My first experience when he was CEO of SECAT and I the director of KBEAP. We formed a working partnershp at conferences, grant applications, and information exchange. We collaborate in our newer roles (he at Phinix and me at CAER) on grant applications and expanding contacts in our professional networks. He continues to seek and develop new relationships and can be depended on to maintain confidences and professionalism.”
Gregory Copley,
Program Coordinator at UK Center for Applied Energy Research


“SUBODH is a forward thinking person with very close ties to many industries. His pursuit in new concepts that will improve company efficiencies is evident in all his thought processes.”
Joe Connor,
President at Carthage Veterinary Service, Ltd


"I have worked with Subodh for many years and found him to be a man of the utmost character and integrity. He is enthusiastic and tenacious in his endeavors.”
Clifton Clark,
Partner at Dinsmore & Shohl LLP


“Thought Leader is a good term to describe Subodh Das. Cliches like outside the box and ahead of the curve actually apply here. Subodh was thinking Green before it became stylish. I hope he will contribute some of his forward-thinking ideas to the Proceedings of ET'12.”
Gregory T. Rajsky, CAE,
Vice President at The Sanford Organization


“Subodh Das is a well qualified professional in the aluminum industry. His high business and technical skills were evident when we worked together. He is a critical thinker and excellent planner. I enthusiastically endorse him! John Wehrle, CFO at KSTC”
John Wehrle,
CFO at Kentucky Science & Technology Corporation


“Dr Das is extremely detail oriented and diligent as well as personable - he stands head and shoulders above the rest of the field!”
Jitander Dudee,
Clinic Director at Medical Vision Group


“I have known Subodh since 2007. He has done several technical projects for Rio Tinto Alcan. His work has been exemplary. More than his work, Subodh is a good communicator. He ensures his customers are fully satisfied with his team's work. He is also very willing to take on new challenges. He always ensures he has a very talented team behind him. .I wish him great success. Ram Ramanan”
Ram Ramanan,
Director, Technical Services at Rio Tinto Alcan


“I am impressed with Subodh's grasp, knowledge and cutting edge thinking on recycling, sustainability, climate change and carbon management to make our planet a better place to live for current and future inhabitants. Subodh's patents, blogs, website, presentations and articles are evidence of this. Under his guidance, Phinix LLC and affiliates are replicating his past successes.”
Nalini Mahadevan,
Owner and Attorney, Mahadevan Law Office, LLC.


“I have known and worked with Subodh for last 10 years and found him with positive energy, creative thoughts and actions. His greatest demonstrated skills lie in establishing mutually beneficial technical and business partnerships with academia, industry and governmental agencies as amply demonstrated by his successes at Secat, Sloan Industry Center and Center for Aluminum Technology. Subodh is a serial entrepreneur with extraordinary ability to get the job done. I am confident that his these skills will serve him well in his newly chosen field of carbon management at Phinix, LLC.”
Mahendra Jain,
Vice President, Kentucky Science and Technology Corporation


“Subodh is a very knowledgable and personable individual. Mr. Das has a very professions work ethic which he backs up with many years in the manufacturing and engineering professions.

Subodh has worked with me extensively on a few projects and his enthusiasm and dedication to a task is second to none. I would highly recommend Subodh as a consultant, mentor, or colleague.

Subodh has also become an expert on Carbon Management programs and can be a real asset to those companies looking to reduce their carbon footprint.

I highly recommend Subodh. He would serve you well as executive management or as a strategic business consultant.”
Dave Weddle,
CEO, effenergy LLC


“Subodh is extremely knowledgeable about his space and added tremenous value to an aluminum-related transaction we executed at Houlihan Lokey in 2009. Our metals practice would definitely consider hiring Subodh again for diligence support, operations analysis, industry overviews or other expert assistance within the aluminum and light metals industries.”
Michael Jenny,
Senior Vice President at Houlihan Lokey


“I had the pleasure of working with Subodh Das and his colleagues at Phinix, LLC when we wrote a NIST proposal together in 2009. I was impressed with the high degree of professionalism, experience, positive attitude, and creativity of the Phinix team.”
Mary Ingram,
Professor, Georgia Institute of Technology


“Is a colleague for subjects of aluminum technology”
Ayrton Filleti,
Owner, Intelectus Aluminum Consultant


“Subodh is a proven visionary having developed a company from concept through to a mature and stable operation. He has a keen eye towards identifying unique opportunities for clients.”
Rene True,
Executive Director at ConnectKentucky


“I have known Subodh for several years as he has made several presentations at Metal Bulletin and American Metal Market conferences including events in Chicago, Detroit, Vienna. He will also be speaking at our International Aluminium Conference in Bahrain. With many years of experience in diverse roles within the global aluminum industry, Subodh is knowledgeable in the several areas of the aluminum process.”
Raju Daswani,
MD at METAL BULLETIN


“Dr. Subodh Das founded and led SECAT as President & CEO, and was the top-level executive during preparation for its third-party, laboratory accreditation to ISO 17025, "General requirements for the competence of testing...laboratories." SECAT is dedicated to advancements in aluminum technology through providing technical solutions for the aluminum industry in a University of Kentucky-industry partnership. The success from this effort opened one factor of customer satisfaction in building an association with SECAT.

Subodh's leadership and support of the SECAT team were key in securing this accreditation accomplishment as a result its initail assessment. His management skills were continually evident throughout this eight month endeavor.

Subodh's executive skills are now being applied to his newest challenges as the leader of his startup company Phinix , LLC, and its wider list of objectives, mainly 1) promotion, development and implementation of low carbon footprint manufacturing technologies and 2) carbon management to help globally responsible resource management.

It is my pleasure to bring this information of my association with Dr. Das to your attention.”
Richard B. Stump,
Principal, Consultants in Quality Inc.


“Subodh is very knowledgeable about materials production and recycling, particularly in the area of aluminum. His expertise goes beyond mere technical matters and can help establish a larger vision of the flow of materials in society.”
Mark Schlesinger,
Professor, University of Missouri-Rolla


“Sabodh is extremely intelligent and personable. His high energy level and professionalism helped us acheive the desired results.”
Thomas Schaefer,
Vice President of Customer Quality


“Subodh has a keen knowledge of industrial operationa and can provide significant insights toward helping a company achieve energy and environmental improvements.”
Ken Boras,
CEO at BCS, Incorporated


“Dr. Das was one of my faculty advisors when I am completing my Master's degree at the University of Kentucky. He was also a mentor and very passionate about what he is doing. He not only genuinely care about my thesis and research, but also going above and beyond after I graduated. He offered me temporary position at his company while I was looking for a full time position. I could have never gotten my first job at Jackson Plastics without Dr. Das's recommendation and help. He really cares about his subordinates and a good person.”
Jason Liew,
Production Quality Engineer at Private Company


“Dr. Das is a wonderful person and a very impressive engineer and business leader. During his time at SECAT, he worked hard to implement international relationships that would translate into international experiences for students whom I advised. His networking skills are extraordinary and his "easy going" attitude serves as an icebreaker and helps when working with him. Nevertheless, Dr. Das is very professional and knows his materials (no pun intended). I would work with Dr. Das again any time if the opportunity arose.”
Ilka Balk,
Director of Co-op and Int'l Programs, University of Kentucky


“Sabbodh did a great job as the Director of Secat at the University of Kentucky. He developed excellent relationships with our industry partners and university researchers. He is very motivated, well organized and skilled at developing new projects.”
Bill Schweri,
Director of Federal Relations, University of Kentucky


“Subodh and I worked together for some 5 years and I found him to be a pleasure to work with. He is mission oriented and has a great sense of what it takes to get the job. He is a team builder, leader and inspirer.”
Paul King,
Research Program Leader, National Energy Technology Lab


“Subodh Das managed a difficult technical project for us that we were doing for the US Government. This project required detailed knowledge of the subject matter, the ability to define a course of action with limited details and with a very tight schedule. This project was completed on time and within budget.

Subodh's teams work was excellent and we would recommend his work.”
Delmar Doyle,
SR. Director NACE International


“Dr. Das is great to work with. Always bursting with ideas and an infectious enthusiasm. The work provided by his company was excellent and the results were very helpful.”
Jim MacCrindle,
Product Engineer at Novelis


“Dr. Das has been striving tirelessly in promoting energy saving and recycling which make our world greener. I worked closely with Dr. Das on several key projects such as Aluminum recycling. Dr. Das’s extraordinary vision and seemingly inexhaustible energy were the keys to the success of those projects and the true inspirations for everyone involved in those projects.”
Weimin Yin,
Principal Engineer, Research & Development at Williams Advanced Materials


“I worked with Dr. Das on several research programs while he was head of SECAT. His extensive knowledge of all facets of the aluminum industry was invaluable. Always organized and professional, Dr Das delivered accurate and complete research findings. His leadership always kept the focus of our programs directed at discovering and evaluating results that could be applied commercially.”
Brian Cochran,
President at Brian P. Cochran & Associates


“Subodh is a very strategic leader. His knowledge of the workings of the Aluminum industry coupled with his business vision will help you to gain competitive long term advantage.”
Chirayu Garud,
Sr.Assoc.Engineer at Caterpillar Inc.


“Subodh was always relentless in promoting Secat and he took advantage of every opportunity to do so. He was very good at promoting Lexington as a business location and was a tireless worker on behalf of Secat.”
Terry Burkhart,
chapter ceo, red cross


“Subodh has been an influencial and successful leader at Seacat for many years. I have used Secat's services in the past and been very satsfied with the results. Subodh is well know in the aluminum industry and has championed many successful efforts, particularly with respect to aluminum recycling and sustainability initiatives. ”
Les Edwards,
Vice President Technical Services at Rain CII Carbon LLC.


“Subodh is a recognized leader in commercial technical research with intellectual property protection. He successfully linked university research with industrial applications. He worked with the city of Lexington on many recycling and sustainability projects.”
Teresa Isaac,
Mayor, Lexington Fayette Urban County Government


“Have known Dr. Das since the mid 1990,s and have found him to always be professional and to have a very in depth knowledge of a wide range of metallurgical areas. The projects have ranged from advise on day to day issues as well as on potential start up company investigation. Dr. Das is very innovative in his thinking and enjoys industry wide recognition.”
Dick Weaver,
Exec. VP at Wise Metals Group


“I worked with Subodh for 5 years, from 2003 to 2008, for a DoE supported project. Subodh is a great colleague and very good friend!”
Xingbo Liu,
Assistant Professor at West Virginia University


“Subodh was someone I had the pleasure of working with when I was employed at The Minerals, Metals, & Materials Society. Subodh volunteered his time and energy to represent the interests of those engaged in aluminum technology, aluminum production, and aluminum application. Subodh is a visionary, leader, and very charismatic. I many fond memories of our collaborations.”
Mark O'Connor SPHR,
Employment & Classification Manager at Slippery Rock University


“In depth understanding of the science, research requirements, management, and business challenges of moving RD&D in the commercial realm. Professional and congenial.”
William T. Choate,
Senior Technical Staff at BCS, Incorporated


“Subodh is a intelligent energetice indivdual, who is always striving do improve the bottom line.”
Matt Powell,
Vice President at Century Aluminum


“I have known Dr. Subodh Das for over five years. For Secat, Inc., Subodh has successfully managed and completed several collaborative projects to enhance the energy efficiency of US aluminum companies. Now, as Subodh has started his new venture at Phinix, LLC, dedicated to renewal energy and carbon management, I trust that he will apply his unmatched energy level and talent to these new and growing research and commercial implementations areas and I look forward to following his progress.”
Jacques Beaudry-Losique,
Deputy Assistant Secretary - Renewable Energy, U.S. Department of Energy


“Subodh is excellent in organizing and facilitating projects and managing them to timely completion. We have worked together on many technical publication projects for which Subodh has been the principal organizer and editor. His technical expertise and project management skills have afforded efficient, timely, and valuable publications.”
Bob Makowski,
Director of Publications Development at The Minerals, Metals & Materials Society


“Subodh and I have worked together in multiple capacities over the past 15 years. In that time, he has demonstrated a high concern for customer satisfaction, a passion for cooperation and a drive to lead a disjointed aluminum industry toward key technical partnerships targeting breakthrough ideas and ideals. Through an extensive network, I have watched Subodh influence companies, technology and careers focusing on a framework of partnerships and innovation. He has earned my respect and thanks for all he has done.”
Steve Tua,
KPS Manager at Kaiser Aluminum


“I worked together with Subodh mostly through our membership of the Aluminum Association in the years I was on the board and attending board and committee meetings. Subodh was extremely knowledgable and clearly an Industry Professional. He also was clearly very smart on all metal industry technical matters, and we often needed his technical knowledge for work at a high level on our committees. As well as all his educational skills and industry experience he also happens to be a nice guy.Therefore I have no hesitation to recommend him and his work.”
Dean Blakeney,
COO at Charleston Aluminum


“SUBODH developed a creative approach to solve the nation's dependence on foreign oil and brought together a group of Fortune 500 CEOs to implement a successful technology advancement effort in the Aluminum production industry. SUBODH brings a rare combination of charisma and deep technical acumen to the field of energy efficiency and technology development. I would partner with SUBODH any time. He is a dynamo !!

When I partnered with SUBODH, I was the Department of Energy official leading the nation's efforts to reduce industrial energy consumption by 25%. SUBODH was the major reason that we achieved our goals in the Aluminum industry.”
Buddy Garland,
Owner, Global BGITM Corporation


“We worked together when I was Assistant Director of the Kentucky Division of Energy, the state energy office. Dr. Das excelled at establishing collaborative relationships between firms that would not have worked together if he hadn't been involved. He understands companies' needs and how their decision-making processes work, and always adds value to relationships between diverse organizations.”
Geoffrey Young,
Independent Utilities Professional


“I have attended several of Subodh presentations at International Conferences, and have read many of his Conference and Journal publications. He is knowledgeable and passionate about his work, particularly with regards to the recycling of light metals, on which he is a recognised authority. He is personable and committed.”
Carlos H. Caceres,
Lecturer, University of Queensland


“I have been a consultant for Dr. Subodh K. Das over a period of 15 years, before which we had both worked for Alcoa and Atlantic Richfield for many years. Dr. Das is technically astute in areas related to aluminum smelting, refining, and recycling, and also with regard to issues around minimization of carbon footprint for a wide range of metals and processes. He is very knowledgeable on optimizing green technologies for regional and industrial communities. He was an excellent and productive employee during the early years, and a reliable colleague during our more recent collaborations.”
John Gilbert Kaufman Jr.,
President/CEO at Kaufman Associates


“Subodh is a strategic thinker, problem solver with practical solution, personable, excellent fundamental engineering skills, wise, friendly, and easy to work with.”
R Loutfy,
President at MER Corporation


“I have worked with Subodh Das for over ten years at the TMS committee meetings - in the light metals division meetings and Energy committee, and symposiums. Subodh's experience in Aluminum technology and carbon technology over three decades, helped him form the successful consulting companies. His industrial and academic experience has lead him to organize his recent endeavor on the Carbon Management field.His industrial background and expertise will be an asset in providing sound input. Best wishes to Subodh.”
Neale Neelameggham,
Technical Development Scientist at US Magnesium


“Subodh was a driving force behind the Sloan Center for a Sustainable Aluminum Industry at the University of Kentucky. It was a great pleasure to partner with him on the development of the grant and get the Center off the ground. He has enormous energy and a true passion for his work, is knowledgeable, and exhibited great devotion to his employees. He is a doer and I would gladly work with him again on any project.”
Paul Jarley,
Dean College of Business at UNLV


“Subodh is a leader in organizing multi-institutional R&D efforts to address technical challenges in the aluminum industry.”
Qingyou Han,
Prof. at Purdue University


“I have known Subodh Das ever since he moved to Lexington over 10 years ago. He is an exceptional individual possessing rare combination of entrepreneurial, managerial, scientific, and administrative talents. He is a great benefactor of aluminum industry locally and globally. He is always nurturing the education and development of the next generation of technocrats. I highly recommend him.”
Naresh Shah,
Research Professor at University of Kentucky


“I have known Subodh for 26 years. In that time, he has demonstrated leadership and passion for developing and sustaining the aluminum industry. He is a true scientist with an entrepreneurial spirit and charismatic presence. Subodh is successful at every venture and works with an extensive network of professionals within the aluminum industry. I recommend Subodh for any challenging endeavor. There is no need to wish him the best; he is the best!”
Cindy Rogers,
Several Positions, Logan Aluminum


“I dealt with during Subodh in two occasions: Once as a partner in developing aluminum products(ALCAR), when he was VP of technology for ARCO , and the second time as a customer, when he was President of SECAT. Not only was Subodh easy to work in both occasions but in any issue that developed he provided the leadership and ideas to resolve them. On a personal note, he became more than a business partner (ARCO), or supplier of results (SECAT), he became a friend and trusted colleague.”
Jorge Deschapelles,
Retired Technical Mgr. Black Belt in LSS and Consultant

Home > Services > Energy Management
Energy Management

“Conserved energy is the cheapest, cleanest and most sustainable source of energy.”
Dr. Subodh Das
“Kentucky Governor’s Conference on Energy and Environment”
Lexington, USA, October 1, 2009



Services offered

The primary objective of this service is to reduce energy intensity (energy used per unit of production) and to reduce Green House Gas (GHG) emissions associated with industrial manufacturing plants.

Phinix provides energy assessments and audits to identify current performance and provide actionable recommendations to reduce energy use the recommendations include improvements in operating practices, maintenance, retrofit and use of advanced designs for equipment.

Energy management and implementation services are intended to include for all major energy use systems such as process heating, steam systems, compressed air and pumping systems, cogeneration or combined heating-cooling and power generation, and facilities energy use. Process and economic analysis, development of advanced processes and equipment lead to cost reduction and associated reduction in energy and GHG emissions.

Reports Produced

US Department of Energy Contract... “Improving Energy Efficiency in Aluminum Melting DE-FC07-01ID14023”
- Final Technical Report Improving Energy Efficiency in Aluminum Melting DE-FC07-01ID14023 March 2007
- Principal Investigator: Dr. Subodh Das
This project was funded in response to call for proposals under the Aluminum Industry of the Future, Industrial Technologies Program (ITP) of the U.S. Department of Energy (DOE). The objectives of this program are to improve the efficiency of melting in the aluminum industry by;
  • reducing the current energy requirements for melting aluminum by 25%
  • reducing the generation of GHG, and NOx emissions from the melting of aluminum; and
  • evaluating alternate metal melting technologies used in other industries that may have application to further efficiency improvements and emission reductions for the aluminum industry.

US Department of Energy Contract... “Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking"
- Principal Investigator: Dr. Subodh Das
DE-FC36-00ID13897, August 2005
This research project has successfully demonstrated that an increased understanding of the microstructure formation and improved computational tools can be used for improving the DC casting process for aluminum 3004 and 5182 alloys. The results lead to reduced scrap rates and increased energy savings. The project serves as a starting point for even more sophisticated models for the prediction of crack formation.

One of the breakthroughs from this project is having identified that an unfavorable combination of elements in alloys has a strong effect on crack formation. This is especially true when the copper and zinc contents are high in the alloy. Cracking due to the presence of trace elements or due to an unfavorable combination of elements in alloys were not fully recognized in the past and were usually explained as variations due to water quality. One recommendation of the project team is that the industry should pay attention on controlling the composition of the alloys to achieve minimized crack formation.

US Department of Energy Contract...“Evaluation and Characterization of In-Line Annealed Continuous Cast Aluminum Sheet”
- Principal Investigator: Dr. Subodh Das
DE-FC36-01ID14024, August 2005
A successful project has been completed to understand the feasibility of using in line anneal technique to treat hot roll material as it emerges from the hot rolls. Design, erection and commissioning of a trial facility were successfully carried out at Aleris to produce sufficient amounts of material to evaluate material properties. Based on the successful conclusion of the trials design data has been generated that can be utilized for the construction of an inline anneal based plant either by retroactive fitment of the system or by the construction of a new plant at a Greenfield site.

During the course of the work it was proved that in line anneal can be utilized successfully to produce material comparable to DC cast material at much lower cost and meet the rigorous standards of the automotive industry.

US Department of Energy Contract...“Reduction of Oxidative Melt Loss Of Aluminum and Its Alloys”
- Principal Investigator: Dr. Subodh Das
DE-FC36-00ID13898, February 2006
This project led to an improved understanding of the mechanisms of dross formation. The microstructural evolution in industrial dross samples was determined. Results suggested that dross that forms in layers with structure and composition determined by the local magnesium concentration alone. This finding is supported by fundamental studies of molten metal surfaces. X-ray photoelectron spectroscopy data revealed that only magnesium segregates to the molten aluminum alloy surface and reacts to form a growing oxide layer. X-ray diffraction techniques that were using to investigate an oxidizing molten aluminum alloy surface confirmed for the first time that magnesium oxide is the initial crystalline phase that forms during metal oxidation. The analytical techniques developed in this project are now available to investigate other molten metal surfaces. Based on the improved understanding of dross initiation, formation and growth, technology was developed to minimize melt loss. The concept is based on covering the molten metal surface with a reusable physical barrier.

Kentucky Department of Energy Contract "Aluminum Melting Furnace Design Optimization to Improve Energy Efficiency by Integrated Modeling"
- Principle Investigator: Dr. Subodh Das
July 2008; Sponsor: Governor’s Office of Energy Policy, Energy R&D Program
Project team has successfully performed on-site evaluations of commercial furnaces for benchmark and modeling establishment and validation. The furnace modeling tools for furnace design and operation parameter optimization have been developed. The “what if” scenarios studies of furnace re-design for aluminum industrial partners have been carried out for better energy efficiency. The three technical reports have been submitted and discussed with aluminum industrial partners. One project technical review meeting was hold at Lexington, KY. Several aluminum industrial partner specific technical reports were submitted and discussed. Project team will continue to refine the modeling techniques including melting model based on ProCAST, and provide “what if” scenario studies for melting furnace design and operating process optimization to improve energy efficiency.

Kentucky Department of Energy Contract “Advanced Scalable Clean Aluminum Melting Systems”
- Principle Investigator: Dr. Subodh Das
Funding Agency: KY Office of Energy Policy, December 2007
The results presented in this final report clearly show the strong capabilities of the developed models in the course of this project. Temperature distributions, flow fields and liquid fraction evolutions can be determined for various burner tubes designs and configurations. The results can be used to optimize the design of melting or holding furnaces using immersion heaters. The models can also be used to examine the effectiveness of using immersion heaters for specific functions (e.g. melting, homogenizing molten metal etc.). Numerical simulations are effective and accurate methods of examining potential solutions and can significantly minimize the need for expensive experimental trial and errors.

Participated in the creation of : “Advanced material for our Energy Future"
- Monogram Produced by Materials Research (MRS), American Society of Metals (ASM), Minerals, Metals and Materials Society ( TMS), American Ceramic Society (ACER) and Associations for Iron and Steel Technology (AIST)
March 2010
Project team has successfully performed on-site evaluations of commercial furnaces for benchmark and modeling establishment and validation. The furnace modeling tools for furnace design and operation parameter optimization have been developed. The “what if” scenarios studies of furnace re-design for aluminum industrial partners have been carried out for better energy efficiency. The three technical reports have been submitted and discussed with aluminum industrial partners. One project technical review meeting was hold at Lexington, KY. Several aluminum industrial partner specific technical reports were submitted and discussed. Project team will continue to refine the modeling techniques including melting model based on ProCAST, and provide “what if” scenario studies for melting furnace design and operating process optimization to improve energy efficiency.

Projects Conducted

  • Dr. Das has conducted and completed many projects for Kentucky Governor’s Office of Energy Policy & Energy R&D Program and US Department of Energy, Industrial Technology Program.
  • Phinix is under current discussions for new research proposals with several potential new and existing clients in the public and private sectors.